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一、 带扳手弹簧全启式安全阀 概述
A48Y型带扳手弹簧全启式安全阀适用于工作温度≤350℃的蒸汽、空气等介质的设备和管路上。A44Y带扳手弹簧全启式安全阀适用于工作温度≤300℃的空气、石油等介质的设备或管路上,作为超压保护装置。连接法兰标准PN<6.4MPa按JB/T-94系列1。PN≥6.4MPa按JB/T-94系列2标准。
二、带扳手弹簧全启式安全阀 结构简述
1、带扳手弹簧全启式安全阀具有结构简单、密封性能好、开启压力准确、排放能力大、回座压差小、调整方便等特点。
2、喷嘴型阀座:阀座为位伐尔喷嘴型阀座,蒸汽流经阀座出口处时达到音速,排放系数大,阀座密封面堆焊钴铬钨硬质合金,耐磨抗冲蚀,寿命长。
3、热弹性阀瓣:阀瓣设计为热弹性结构,利用其在介质压力下微小的变形,提高密封能力,克服安全阀在介质压力下临近整定压力时的前泄现象。阀瓣密封面采用先进的激光淬火技术,提高了硬度、耐磨性、抗冲抗性。
4、调节螺母:通过调整调节螺母,调整弹簧压缩量,使阀门能够很方便、很迅速地获得准确的整定压力。
5、背压调整套:调整阀瓣背压的辅助机构,通过背压调整套调整,可获得合适的回座压差。上调时,使阀门背压降低。下调时,使阀门背压提高。
三、 带扳手弹簧全启式安全阀 安装说明
1、安全阀必须垂直安装,并最好直接安装在容器或管道的接头上。接头内径应不小于安全阀的进口通径。
2、安全阀的出口必须装设适当的膨胀节,以防止排放管的热膨胀给安全阀带来不应有的热应力。排放管内径应比阀门出口直径大,长度尽可能短,避免拐弯。排放管及膨胀节重量不应作用在安全阀上,应固定在建筑上。排放管的中心线与阀体的中心线间距离尽可能的短。对每台安全阀都应单独装设排放管。
3、消声器的出口处要有足够的面积,防止产生背压影响阀门的排放能力。
四、 带扳手弹簧全启式安全阀 系列型号
A48Y-16C |
A44Y-16P |
A48Y-25 |
A44Y-25P |
A48Y-40 |
A44Y-40P |
A48Y-64 |
A44Y-64P |
A48Y-100 |
A44Y-100P |
A44Y-16C |
A44Y-16R |
A44Y-25 |
A44Y-25R |
A44Y-40 |
A44Y-40R |
A44Y-64 |
A44Y-64R |
A44Y-100 |
A44Y-100R |
五、 带扳手弹簧全启式安全阀 主要零部件材料
NO. |
零件名称 |
A48Y-C A44Y-C 材料 |
A44Y-P材料 |
A44Y-R材料 |
1 |
阀体 |
WCB |
ZG1Cr18Ni9Ti |
CF8M |
2 |
阀座 |
2Cr13 |
1Cr18Ni9Ti |
316 |
3 |
调节圈 |
ZG2Cr13 |
ZG1Cr18Ni9Ti |
0Cr18Ni12Mo2Ti |
4 |
反冲盘 |
ZG2Cr13 |
ZG1Cr18Ni9Ti |
316 |
5 |
阀瓣 |
2Cr13 |
1Cr18Ni9Ti |
316 |
6 |
导向套 |
2Cr13 |
1Cr18Ni9Ti |
0Cr18Ni12Mo2Ti |
7 |
阀盖 |
ZG230-450 |
ZG230-450 |
ZG230-450 |
8 |
弹簧 |
50CrVA |
50CrVA包覆氟塑料 |
50CrVA包覆氟塑料 |
9 |
阀杆 |
2Cr13 |
1Cr18Ni9Ti |
1Cr18Ni12Mo2Ti |
10 |
扳手 |
ZG200-400 |
ZG200-400 |
ZG200-400 |
11 |
调整螺杆 |
45 |
2Cr13 |
2Cr13 |
12 |
保护罩 |
ZG200-400 |
ZG200-400 |
316 |
密封面材料 |
堆焊Co基硬质合金 |
六、 带扳手弹簧全启式安全阀 外形尺寸和连接尺寸
型号 |
公称 通径 |
do |
D |
K |
g |
g1 |
b |
f |
f1 |
Z-¢d |
DN' |
D1 |
K1 |
g3 |
g2 |
b1 |
f' |
f1' |
Z1-¢d1 |
L |
L1 |
≈H |
A48Y-16C |
20 |
15 |
105 |
75 |
55 |
16 |
2 |
4-14 |
25 |
115 |
85 |
65 |
16 |
2 |
4-14 |
110 |
95 |
411 |
||||
25 |
16 |
115 |
85 |
65 |
16 |
2 |
4-14 |
32 |
140 |
100 |
78 |
18 |
2 |
4-18 |
110 |
95 |
411 |
|||||
32 |
20 |
140 |
100 |
78 |
18 |
2 |
4-18 |
40 |
150 |
110 |
85 |
18 |
3 |
4-18 |
115 |
100 |
411 |
|||||
40 |
25 |
150 |
110 |
85 |
18 |
3 |
4-18 |
50 |
165 |
125 |
100 |
20 |
3 |
4-18 |
120 |
110 |
472 |
|||||
50 |
32 |
165 |
125 |
100 |
20 |
3 |
4-18 |
65 |
185 |
145 |
120 |
20 |
3 |
4-18 |
135 |
120 |
532 |
|||||
65 |
40 |
185 |
145 |
120 |
20 |
3 |
4-18 |
80 |
200 |
160 |
135 |
20 |
3 |
8-18 |
160 |
140 |
556 |
|||||
80 |
50 |
200 |
160 |
135 |
20 |
3 |
8-18 |
100 |
220 |
180 |
155 |
22 |
3 |
8-18 |
170 |
135 |
561 |
|||||
100 |
65 |
220 |
180 |
155 |
20 |
3 |
8-18 |
125 |
250 |
210 |
185 |
22 |
3 |
8-18 |
195 |
175 |
667 |
|||||
125 |
80 |
250 |
210 |
185 |
22 |
3 |
8-18 |
150 |
285 |
240 |
210 |
24 |
3 |
8-23 |
210 |
190 |
857 |
|||||
150 |
100 |
285 |
240 |
210 |
24 |
3 |
8-23 |
175 |
310 |
270 |
240 |
26 |
3 |
8-23 |
255 |
230 |
915 |
|||||
200 |
125 |
340 |
295 |
265 |
26 |
3 |
12-23 |
250 |
405 |
355 |
320 |
30 |
3 |
12-26 |
300 |
260 |
1073 |
|||||
250 |
150 |
405 |
355 |
320 |
30 |
3 |
12-26 |
300 |
460 |
410 |
375 |
30 |
4 |
12-26 |
350 |
320 |
1307 |
|||||
300 |
220 |
460 |
410 |
375 |
30 |
4 |
12-26 |
400 |
580 |
525 |
485 |
36 |
4 |
16-30 |
370 |
350 |
1233 |
|||||
350 |
250 |
520 |
470 |
435 |
34 |
4 |
16-26 |
500 |
715 |
650 |
608 |
44 |
4 |
20-34 |
500 |
450 |
1711 |
|||||
400 |
280 |
580 |
525 |
485 |
36 |
4 |
16-30 |
500 |
715 |
650 |
608 |
44 |
4 |
20-34 |
500 |
450 |
1780 |
|||||
A48Y-25 |
20 |
15 |
105 |
75 |
55 |
16 |
2 |
4-14 |
25 |
115 |
85 |
65 |
16 |
2 |
4-14 |
110 |
95 |
411 |
||||
25 |
16 |
115 |
85 |
65 |
16 |
2 |
4-14 |
32 |
140 |
100 |
78 |
18 |
2 |
4-18 |
110 |
95 |
411 |
|||||
32 |
20 |
140 |
100 |
78 |
18 |
2 |
4-18 |
40 |
150 |
110 |
85 |
18 |
3 |
4-18 |
115 |
100 |
411 |
|||||
40 |
25 |
150 |
110 |
85 |
18 |
3 |
4-18 |
50 |
165 |
125 |
100 |
20 |
3 |
4-18 |
120 |
110 |
472 |
|||||
50 |
32 |
165 |
125 |
100 |
20 |
3 |
4-18 |
65 |
185 |
145 |
120 |
20 |
3 |
4-18 |
135 |
120 |
532 |
|||||
65 |
40 |
185 |
145 |
120 |
22 |
3 |
8-18 |
80 |
200 |
160 |
135 |
20 |
3 |
8-18 |
160 |
140 |
556 |
|||||
80 |
50 |
200 |
160 |
135 |
22 |
3 |
8-18 |
100 |
220 |
180 |
155 |
22 |
3 |
8-18 |
170 |
135 |
561 |
|||||
100 |
65 |
230 |
190 |
160 |
24 |
3 |
8-23 |
125 |
250 |
210 |
185 |
22 |
3 |
8-18 |
195 |
175 |
667 |
|||||
125 |
80 |
270 |
220 |
188 |
28 |
3 |
8-26 |
150 |
285 |
240 |
210 |
24 |
3 |
8-23 |
210 |
190 |
857 |
|||||
150 |
100 |
300 |
250 |
218 |
30 |
3 |
8-26 |
175 |
310 |
270 |
240 |
26 |
3 |
8-23 |
255 |
230 |
915 |
|||||
200 |
125 |
360 |
310 |
278 |
34 |
3 |
12-26 |
250 |
405 |
355 |
320 |
30 |
3 |
12-26 |
300 |
260 |
1073 |
|||||
250 |
150 |
425 |
370 |
332 |
36 |
3 |
12-30 |
300 |
460 |
410 |
375 |
30 |
4 |
12-26 |
350 |
320 |
1307 |
|||||
300 |
220 |
485 |
430 |
390 |
40 |
4 |
16-30 |
400 |
580 |
525 |
485 |
36 |
4 |
16-30 |
370 |
350 |
1233 |
|||||
350 |
250 |
555 |
490 |
448 |
44 |
4 |
16-34 |
500 |
715 |
650 |
608 |
44 |
4 |
20-34 |
500 |
450 |
1711 |
|||||
400 |
280 |
620 |
550 |
505 |
48 |
4 |
16-36 |
500 |
715 |
650 |
608 |
44 |
4 |
20-34 |
500 |
450 |
1780 |
|||||
A48Y-40 |
20 |
15 |
105 |
75 |
51 |
55 |
16 |
2 |
4 |
4-14 |
25 |
115 |
85 |
65 |
16 |
2 |
4-14 |
110 |
95 |
411 |
||
25 |
16 |
115 |
85 |
58 |
65 |
16 |
2 |
4 |
4-14 |
32 |
140 |
100 |
78 |
18 |
2 |
4-18 |
110 |
95 |
411 |
|||
32 |
20 |
140 |
100 |
66 |
78 |
18 |
2 |
4 |
4-18 |
40 |
150 |
110 |
85 |
18 |
3 |
4-18 |
115 |
100 |
411 |
|||
40 |
25 |
150 |
110 |
76 |
85 |
18 |
3 |
4 |
4-18 |
50 |
165 |
125 |
100 |
20 |
3 |
4-18 |
120 |
110 |
472 |
|||
50 |
32 |
165 |
125 |
88 |
100 |
20 |
3 |
4 |
4-18 |
65 |
185 |
145 |
120 |
20 |
3 |
4-18 |
135 |
120 |
532 |
|||
65 |
40 |
185 |
145 |
110 |
120 |
22 |
3 |
4 |
8-18 |
80 |
200 |
160 |
135 |
20 |
3 |
8-18 |
160 |
140 |
556 |
|||
80 |
50 |
200 |
160 |
121 |
135 |
22 |
3 |
4 |
8-18 |
100 |
220 |
180 |
155 |
22 |
3 |
8-18 |
170 |
135 |
561 |
|||
100 |
65 |
235 |
190 |
150 |
160 |
24 |
3 |
4.5 |
8-23 |
125 |
250 |
210 |
185 |
22 |
3 |
8-18 |
195 |
175 |
697 |
|||
125 |
80 |
270 |
220 |
176 |
188 |
28 |
3 |
4.5 |
8-26 |
150 |
285 |
240 |
210 |
24 |
3 |
8-23 |
210 |
190 |
857 |
|||
150 |
100 |
300 |
250 |
204 |
218 |
30 |
3 |
4.5 |
8-26 |
175 |
310 |
270 |
240 |
26 |
3 |
8-23 |
255 |
230 |
915 |
|||
200 |
125 |
375 |
320 |
260 |
282 |
38 |
3 |
4.5 |
12-30 |
250 |
405 |
355 |
320 |
30 |
3 |
12-26 |
300 |
260 |
1073 |
|||
250 |
150 |
450 |
385 |
313 |
345 |
42 |
3 |
4.5 |
12-34 |
300 |
460 |
410 |
375 |
30 |
4 |
12-26 |
350 |
320 |
1307 |
|||
300 |
220 |
515 |
450 |
364 |
408 |
46 |
4 |
4.5 |
16-34 |
400 |
580 |
525 |
485 |
36 |
4 |
16-30 |
370 |
350 |
1233 |
|||
350 |
250 |
580 |
510 |
422 |
465 |
52 |
4 |
5 |
16-36 |
500 |
715 |
650 |
608 |
44 |
4 |
20-34 |
500 |
450 |
1711 |
|||
400 |
280 |
660 |
585 |
474 |
535 |
58 |
4 |
5 |
16-41 |
500 |
715 |
650 |
608 |
44 |
4 |
20-34 |
500 |
450 |
1711 |
|||
A48Y-64 |
20 |
10 |
125 |
90 |
51 |
68 |
22 |
2 |
4 |
4-18 |
25 |
115 |
85 |
58 |
65 |
16 |
2 |
4 |
4-14 |
96 |
85 |
297 |
25 |
16 |
140 |
100 |
58 |
78 |
22 |
2 |
4 |
4-18 |
32 |
140 |
100 |
66 |
78 |
18 |
2 |
4 |
4-18 |
110 |
100 |
310 |
|
32 |
20 |
155 |
110 |
66 |
82 |
24 |
2 |
4 |
4-23 |
40 |
150 |
110 |
76 |
85 |
18 |
3 |
4 |
4-18 |
130 |
110 |
322 |
|
40 |
25 |
170 |
125 |
76 |
95 |
24 |
3 |
4 |
4-23 |
50 |
165 |
125 |
88 |
100 |
20 |
3 |
4 |
4-18 |
135 |
120 |
352 |
|
50 |
32 |
180 |
135 |
88 |
105 |
26 |
3 |
4 |
4-23 |
65 |
185 |
145 |
110 |
120 |
22 |
3 |
4 |
8-18 |
155 |
135 |
425 |
|
65 |
40 |
205 |
160 |
110 |
130 |
28 |
3 |
4 |
8-23 |
80 |
200 |
160 |
121 |
135 |
22 |
3 |
4 |
8-18 |
175 |
160 |
570 |
|
80 |
50 |
215 |
170 |
121 |
140 |
30 |
3 |
4 |
8-23 |
100 |
235 |
190 |
150 |
160 |
24 |
3 |
4.5 |
8-23 |
175 |
160 |
560 |
|
100 |
65 |
250 |
200 |
150 |
168 |
32 |
3 |
4.5 |
8-26 |
125 |
270 |
220 |
176 |
188 |
28 |
3 |
4.5 |
8-25 |
195 |
195 |
690 |
|
150 |
100 |
345 |
280 |
204 |
240 |
38 |
3 |
4.5 |
8-34 |
200 |
375 |
320 |
260 |
282 |
38 |
3 |
4.5 |
12-30 |
280 |
265 |
935 |
|
A48Y-100 |
20 |
10 |
125 |
90 |
51 |
68 |
22 |
2 |
4 |
4-18 |
25 |
115 |
85 |
58 |
65 |
16 |
3 |
4 |
4-14 |
96 |
85 |
297 |
25 |
16 |
140 |
100 |
58 |
78 |
24 |
2 |
4 |
4-18 |
32 |
140 |
100 |
66 |
78 |
18 |
2 |
4 |
4-18 |
110 |
100 |
310 |
|
32 |
20 |
155 |
110 |
66 |
82 |
24 |
2 |
4 |
4-23 |
40 |
150 |
110 |
76 |
85 |
18 |
2 |
4 |
4-18 |
130 |
110 |
322 |
|
40 |
25 |
170 |
125 |
76 |
95 |
26 |
3 |
4 |
4-23 |
50 |
165 |
125 |
88 |
100 |
20 |
3 |
4 |
4-18 |
135 |
120 |
352 |
|
50 |
32 |
195 |
145 |
88 |
112 |
28 |
3 |
4 |
4-26 |
65 |
185 |
145 |
110 |
120 |
22 |
3 |
4 |
8-18 |
155 |
135 |
425 |
|
65 |
32 |
220 |
170 |
110 |
138 |
32 |
3 |
4 |
8-26 |
80 |
200 |
160 |
121 |
135 |
22 |
3 |
4 |
8-18 |
175 |
160 |
570 |
|
80 |
40 |
230 |
180 |
121 |
148 |
34 |
3 |
4 |
8-26 |
100 |
235 |
190 |
150 |
160 |
24 |
3 |
4.5 |
8-23 |
175 |
160 |
560 |
|
100 |
50 |
265 |
210 |
150 |
172 |
38 |
3 |
4.5 |
8-30 |
125 |
270 |
220 |
176 |
188 |
28 |
3 |
4.5 |
8-25 |
195 |
195 |
690 |
|
150 |
80 |
355 |
290 |
204 |
250 |
46 |
3 |
4.5 |
12-34 |
200 |
375 |
320 |
260 |
282 |
38 |
3 |
4.5 |
12-30 |
280 |
265 |
935 |